Elevator overhead: which dimension is used?
The term "overhead" can refer to different dimensions on an elevator project. For the RopeFactor calculations, overhead means the vertical distance from the top landing floor level to the centreline of the drive sheave. This is different from the clear architectural overhead, measured from the top landing to the overhead structure.
The two dimensions
| Sense | Measured | Used for |
|---|---|---|
| Rope overhead | Top landing floor level → centreline of the drive sheave | Rope order length, elongation, rope dynamics |
| Clear overhead | Top landing floor level → underside of the slab or machine-room floor | Car-top refuge space, counterweight run-by, buffer and clearance checks |
The clear overhead is always the larger of the two: the sheave centreline sits below the slab by the height of the machine bedplate, the sheave radius and the structural depth above. The two dimensions are not interchangeable: rope overhead is used for rope length, elongation and rope dynamics; clear overhead is used for elevator clearance requirements.
Where the rope overhead is consumed
- Rope order length. It appears twice per rope on an overhead 1:1 job, four times at 2:1, and six times on a basement 2:1 — see the four reeving formulas.
- Elongation. The car-side rope length at the lowest landing is travel + overhead, and elastic stretch is proportional to that length.
- Rope dynamics. At the top landing the rope is shortest, so the overhead sets the upper end of the frequency sweep — the end where rising rope frequencies meet sheave excitation.
Effect of a 1 ft change in overhead
- Job
- Basement machine, 2:1, rise 200 ft, pit 8 ft, 6 hoist ropes
- Base
- 4·Rise + 2·Pit + 6·OH
Overhead 8 ft → base 864 ft → 890 ft per rope → 5,340 ft ordered
Overhead 9 ft → base 870 ft → 900 ft per rope → 5,400 ft ordered
1 ft of overhead changes the order by 60 ft. Overhead appears six times in the base length, so the base rises 6 ft; that crosses the 10 ft ordering increment, adding 10 ft to each of the 6 ropes.
The error runs in both directions. An overhead taken to the slab rather than the sheave centreline produces ropes longer than required, which are then cut back. An overhead taken from the wrong floor datum on a job with a raised machine-room floor can produce ropes that are short.
See also
ISO 8100-2 minimum rope safety factor ASME A17.1 minimum rope safety factor by speed A worked calculation example — full ISO and ASME reports Elevator rope order length — the four reeving formulas